The Essential Guide to Types of Fasteners in CNC Machining--cncmass.com(fundicion Fabian)
- source:MAJA CNC Machining
In the world of manufacturing and engineering, fasteners play a crucial role in holding components together. Whether it's assembling automobiles or constructing buildings, various types of fasteners ensure structural integrity. In this article, we will delve into the different types of fasteners used in CNC machining, as well as their production processes.
1. Bolts and Screws:
Bolts and screws are the most common types of fasteners utilized in CNC machining. These fasteners possess external threading that enables them to be inserted into pre-drilled holes. Bolts typically require nuts to secure two or more parts together, while screws have threads that cut into the material itself. Production involves shaping metal rods through cold forging or hot forging processes. The resulting blanks undergo thread rolling or cutting operations for achieving proper threading.
Nuts complement bolts by providing the securing mechanism. They have internal threading that matches the corresponding bolt's size and pitch. Nuts are produced using similar manufacturing methods as bolts, involving cold or hot forging followed by precision threading.
Washers serve as protective components between fasteners and the surfaces they rest on. Their primary function includes evenly distributing loads, preventing corrosion, and minimizing damage caused by vibration. Washers can be flat or have a specific shape like spring washers or lock washers. Manufacturing processes for washers involve stamping or punching from sheet metal coils, followed by heat treatment if necessary.
Rivets are permanent fasteners often used when welding or screwing is impractical. Commonly made from steel or aluminum, rivets hold materials together by expanding their ends after insertion. The production process begins with forming cylindrical hollow tubes, known as semi-tubular rivets, or solid rivets. This is followed by cutting, heating, and shaping the rivet heads to suit the application.
Anchors are fasteners designed for securing materials to hollow walls or concrete structures. Commonly used in construction, anchors require minimal machining since their effectiveness lies in the expansion of the anchor body once installed. Anchors can be made of materials like plastic, metal, or composite, with each type requiring different molding or forming processes during production.
6. Dowel Pins:
Dowel pins are cylindrical fasteners used primarily for precise alignment and location purposes. They ensure accurate positioning of two components relative to each other and eliminate the need for additional fasteners. Typically made of stainless steel or hardened alloys, dowel pins are manufactured through precision grinding, turning, or lathing processes.
Clips, also known as clamps, are versatile fasteners widely used in automotive and electronic industries. These fasteners hold wires, cables, hoses, or similar items securely in place. Manufacturing techniques for clips vary based on material properties, including stamping, die cutting, spring forming, or wire bending.
8. Retaining Rings:
Retaining rings function similarly to clips but with a more specialized purpose. They secure components onto shafts while allowing easy assembly and disassembly. Manufactured from durable materials such as stainless steel, retaining rings are produced using either stamped or coiled methods, followed by heat treatment and finishing operations.
Fasteners play an imperative role in CNC machining and various industrial applications. Understanding the types of fasteners available, along with their specific production processes, ensures effective use in machinery and structural projects. By considering factors such as material strength, corrosion resistance, and ease of installation, manufacturers make informed decisions when choosing the right fastener for each application. CNC Milling CNC Machining