Comprehensive, advanced, reliable industry robot

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ABB industry robot controls a technology by right of its advanced soft, hardware, excellent product quality, rich engineering experience, comprehensive and efficient after service won Shanghai masses, Beijing to run quickly, the support of the client such as car of Great Wall of Hainan Ma Zida, Baoding, in its workshop of a few old technology uses ABB industry robot in great quantities, improved manufacturing efficiency and product quality substantially thereby, enhanced company competition ability. A few years in the past, chinese auto industry obtained swift and violent development, automation is flexible product line got applied extensively in automobile manufacturing industry, industrial robot is manufacturing industry in main flexible automation equipment, apply at outfit of car punch, solder, besmear outfit to wait for domain of workmanship of a few old cars in great quantities (see a picture 1) . Robot of industry of graph 1 ABB gets in car manufacturer advanced soft, hardware controls a technology applied ABB industry robot extensively to depend on its, excellent product quality, rich engineering experience, comprehensive and efficient after service won Shanghai masses, Beijing to run quickly, the support of the client such as car of Great Wall of Hainan Ma Zida, Baoding, in its workshop of a few old technology uses ABB industry robot in great quantities, improved manufacturing efficiency and product quality substantially thereby, enhanced company competition ability. The application of ABB industry robot in punch automation domain 1.

ABB is exclusive the company of the punch automation solution that can offer whole series to the client, include mechanization equipment and entire line among them supervisory equipment, tear open battlements and finished product stow, clean and change modular system. 2.

The type selecting A of punch robot.

IRB 6660 3 of ABB IRB6660 series.

Performance of 1 / 130 is as follows: (1) outspread limits of / of rated load 130kg 3.

1m (in punch automation application operating mode falls, the biggest load can amount to 170Kg) ; (2) use big laden robot the first, 2, 3 axes, laden capability is strong; (3) optimize a design to develop line ball application only; (4) the same show of different load; (5) steel structure; (6) the upper arm of ABB type; (7) accurate synchronism; (8) IRB 6660 is current the fastest punch automation robot on the market. Nextpageb.

Advanced punch servo 7 axes technology (RotAx and LinAx) RotAx rotates 7 axes and LinAx are linear 7 axes technology is the punch automation with particular ABB special technology, the product line advantage that its bring includes: (1) workpiece moves in the parallel in producing a course, need not rotate; (2) the Gao Rou sex that has robot place to bring at the same time; (3) product line layout is more compact, contractible cover an area of an area; (4) raise manufacturing rate; (5) the follow-up that can regard advance gradually investment as strategy adds option; (6) cooperate big laden robot, laden capability is strong; (7) accurate synchronism; (8) LinAx and RotAx are the particular technology with banner whole world of ABB punch automation. Normal >ABB already finished the installation of line of many 700 punch to debug in the whole world, in recent years, the Chinese technology center that regards ABB punch automation as one of centers of 5 old techniques has achieved 29 punch automation in domestic outstanding achievement line. 3.

Punch automation product line uses case. ABB is Inc. of Great Wall car (the following abbreviation " GWM " ) the manufacturing base that builds in Baoding provides product line of 2 robots work, include to dismantle system of stamp one's foot and the punch automation system that include 12 robots among them, in order to enlarge the productivity of the Pi Ka of GWM, SUV, car and MPV, if pursue,2 are shown. This case already in May 2007 put into production is used, produce integratedly of GWM can can amount to 400 thousand. The automation of punch of ABB robot ABB in graph 2 GWM already finished the installation of line of many 650 punch to debug in the whole world, in recent years, the Chinese technology center that regards ABB punch automation as one of centers of 5 old techniques already debugged 14 punch automation in domestic installation line. 4.

New-style compressor controls a technology -- DDC of technology of control of ABB servo compressor (see a picture 3) . An application that DDC of technology of control of compressor of new-style servo of DDCABB of technology of control of compressor of servo of graph 3 ABB is research and development of group of ABB Spain project at large compressor pilot new-style compressor controls a technology, can install easily on existing compressor use. This technology has passed practice attestation at present, through be in home is installed on the large compressor of some famous compressor manufacturer, build demonstrate workstation, invite famous compressor manufacturer and client to visit the spot to demonstrate, the accord that won spot audience reputably. The main job principle of DDC of technology of control of compressor of ABB new-style servo is to use servo module to control rate, with the force punch of flywheel. more traditional compressor control technique, compressor of ABB new-style servo controls technical DDC to be able to raise compressor rate not only, and the quality that can promote stamping workpiece, the technical place that this is a tradition far not as good as. Besides, compressor of ABB new-style servo controls technical DDC to still can prolong the service life of its compressor and machine of separation and reunion, reducing while the client produces cost, also can help a client save the sources of energy. Grasp support the belief with client consummate interest, DDC of technology of control of compressor of ABB new-style servo is installed easily, do not have special requirement to the client's mould, and can be in same on compressor product line as synchronous as automation equipment, use agile, applicable the compressor at hefting 2400t, implementation client increase is the biggest change. The application of NextpageABB industry robot in domain of white automobile body 1.

Domain of car white automobile body is industrial robot uses most field, include normally a few, about a hundred (set) all sorts of model robots, apply extensively at carrying, gelatinize, roll edge, spot welding, laser to detect wait for craft. ABB is newest the installation that roll out is in flexible the automobile body assembly line of the module of fast and compositive standardization on platform, have the following advantage: Standardization solution decreases to order goods and deliver the goods time, make sure quality premise falls the biggest flexible design, use easily to current equipment, offer fixed assets utilization rate. 2.

The type selecting of robot of line of white automobile body (ABB IRB6600 series) . IRB6620 is the robot of nimble spot welding that develops for spot welding craft only (Agile Spot Welder) , IRB 6620 2.

Performance of 2 / 150 is as follows: (1) puissant artifice, but capture is large workpiece; (2) outspread limits of laden 150kg / 2.

2m; (3) weight only 900kg, did not balance cylinder; (4) the artifice defends IP67, 3 axes of 1 ~ IP54; (5) economic installation space; (6) can tilt and pour condole installation; (7) can install in product line lower part, resemble creeper. 3.

Product line of white automobile body uses case. Regard the car of world-class as the factory, beijing runs quickly - Daimule Kelaisile car limited company (the following abbreviation " BBDC " ) what new plant employed the robot technology solution with banner ABB is flexible system of automobile body product line, the Kelaisile that is used at production to face Chinese market 300C, Europe blue heart and have horary the run quicklying of 40 productivity E class car. In the workshop installing solder of BBDC new plant, ABB company assumed product line advocate design and produce a project, those who built a tall automation, efficient, high accuracy, suit a variety of models to differ those who produce a characteristic is flexible change manufacturing system, if pursue,4 are shown. The area that differs in 3 of workshop of new clothes solder -- operation area of production of solder of outfit of car identity assembly, automobile body advocate lid of door of operation area of the production that install solder, automobile body produces operation area, what BBDC uses is the workstation that establishs by 41 ABB robot, offer include solder of robot spot welding, robot arc, robot to carry, gelatinize of robot punching, robot, robot coils the processing process such as riveting of edge, robot, realized BBDC to produce the automation of the process in the round. The requirement that high quality works is fulfilled inside cutty time to satisfy BBDC, ABB used global technology resource, develop resource adequately to share, efficient capture technical difficulty, referred a confluence to BBDC France is flexible United States of the engineering design concept that assembles an expert, ABB coils the satisfactory exam paper that project of group of China of white automobile body of frontier technology and ABB manages. The ABB robot ABB in graph 4 BBDC is in to BBDC advocate 5 crucial labour on the product line that install solder on offerred full automatic robot operating system, depend on its exact location, high accuracy solder the mass that reachs punching ability, stability, finished the welder that operates hard artificially outstandingly to make, raised utilization rate of quality of manufacturing efficiency, product, space and reduced production cost effectively, brought advantage of huge market competition for BBDC. The application that ABB robot packs craft in besmear 1.

The craft product line of besmear outfit workshop is common besmear by pre-treatment electrophoresis line, sealed bottom line, medium line of besmear of besmear line, face, essence repairs system of line and its drying to comprise. All fronts workpiece carries a system to use the suspension in sky and the mechanization that ground skid photograph combines to carry kind, ABB robot applies at in line of besmear of besmear line knead dough, the besmear that FlexLine system offers holds a solution can utmost promotion performance, reduce cost. Nextpage2.

Type selecting of robot of besmear outfit product line (ABB IRB5500 series) . The new generation of form a complete set of robot of FlexPainter IRB 5500 of mural outfit type with new-style ABB rotates device of spray of Atomizer of type high flow, realized excel the speed of automobile body spray of current occupation standard, the besmear that maintains top level at the same time holds the coating loss of character and lowermost limit. ABB IRB5500 performance is as follows: (1) without slideway; (2) wall hung; (3) working limits is big; (4) acceleration rate of tall, spray is rapid; (5) device of spray of CBS Atomizer of high flow of form a complete set is used; (6) invest redound period short; (7) the dependability of system of automation of a complete set of increases; (8) of new technology, new model introduce more agile; (9) space of robot gush room is contractible, reduce further to environmental influence; (10) the gush room length that robot spray system takes up and width all have shorten; (11) quantity of ventilated take a breath is reduced; (12) the contaminant that gush room discharges decreases; (13) the save labour when equipment process designing is saved, low to operating personnel skill to ask. 3.

ABB robot besmears outfit line uses case. Hainan horse installs product line to basically be besmeared by pre-treatment electrophoresis line, sealed bottom from the besmear that amounts to car limited company line, medium besmear line, face besmear line, essence repairs system of line and its drying to comprise. All fronts workpiece carries a system to use the suspension in sky and the mechanization that ground skid photograph combines to carry kind, move fast and smooth, convenient; Use PLC to be able to accuse process designing, control according to producing the effective demand process designing of craft -- execute monitoring of center of spot bus line, divisional and automatic implementation turns receive move. Medium, face besmears the line parts to be 140m and 180m about endlong, set burnish respectively paragraph, rub-up paragraph, manual spray paragraph, automatic spray paragraph, shed smooth Duan Jihong to work paragraph etc. The design concept of the room of the most advanced spray of German Dewar company on the world before consulting to look, used ventilated system to use activity to control room construction, configured robot of automatic spray of 12 ABB IRB5400, use hydraulic pressure of American GRACO company two lines make circular structure, in order to reduce all sorts of blemish such as off color loss of gloss; System of paint constant temperature is provided in matching the canal that with Korea new Du Gong manages at the same time, the stability that assured paint viscosity and can charge a sex, with benefit at stabilizing spray discharge, hurried in order to improve spray quality. Each fields that robot of industry of last word ABB creates in the car produced tremendous effect: Punch automation: ABB offers a series of is based on to the fluctuation of robot technology solution expects and control device; Technology of white automobile body: In the light of arrive from the spare parts of integral automobile body flexible with efficient production, ABB is developed ceaselessly have Promethean solution, if the robot coils edge and robot are flexible always spell a system; Spray process automation: Reduce cost to satisfy the market to be opposite, raise lacquer face quality to reach reduce discharged demand, ABB developed a series of standardization special solution. CNC Milling CNC Machining